Counterpressure
Filler + ROPP Capper
CCL-45ROPP
ROPP closures, increasingly common in RTDs, spirits and functional beverages, offer excellent tamper-evidence and product integrity, but the capping equipment is traditionally expensive and specialized. Codi's design brings ROPP capability into a compact, stainless platform that integrates directly with the CCL-45—giving customers true flexibility without the cost and complexity of a separate capping system.
Codi’s Counterpressure CCL-45ROPP can be purchased as a stand-alone unit for filling and ROPP capping. The ROPP capper is also available as an upgrade for existing CCL-45 systems, eliminating the need for a separate filler.
Dimensions & Weight
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L: 84" (2134 mm)
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W: 34" (864 mm)
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H: 70" (1778 mm)
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Weight: ~1300 lbs (590 kg)
Performance
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Speed: Up to 55 BPM under ideal conditions
Utilities
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Power: 208–240 V, 3 Phase
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Air: 11 CFM @ 110 PSI
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CO₂: 60 PSI (16 oz: 50 lbs/110 cs; 12 oz: 35 lbs/100 cs)
Beverage Parameters
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Temperature: 28 – 52 °F (–2 – 11 °C)
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Carbonation: 0 – 4 vol CO₂ (0 – 8 g/L)
Bottle Compatibility
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BVP
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MCA
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GPI 1680
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GPI 1683
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28mm ROPP
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31.5mm ROPP
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Product Quality
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Low dissolved oxygen pickup
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Counter Pressure technology enables canning across a wider range of temperatures and carbonation levels.
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Built-in buffer tank pressurizes liquid with CO₂ before filling, keeping carbonation in solution.
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Post-fill to seam foam management with controlled pressure release.
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Continuous CO₂ monitoring throughout the fill process.
Cleaning & Sanitation (TACT-Compatible)-
Temperature – Brewery hose rated for high pressure and up to 180°F (82°C), with Tri-Clover sanitary fittings.
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Action / Flow Rate – Cleaning solution is recirculated for high flow rates while conserving resources.
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Chemicals – 304 stainless steel construction withstands caustic cleaning agents.
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Time – PLC-controlled cycles for precise cleaning durations.
Control & Safety-
HMI provides centralized control over fill rates, pressure, and snift cycles.
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Audible and visual alerts notify operators if the system is compromised.
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Integrated sensors monitor stacked lids and lid drop for uninterrupted operation.
Consistency & Reliability-
Cam-driven seaming delivers consistent seals every time.
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Engineered for repeatable performance and easy operator oversight.
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Filling & Carbonation Control
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Counterpressure filling ensures precise fills without exposing product to the atmosphere.
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Pressurizes liquid before injection, allowing filling across wider temperature and carbonation ranges without overfilling.
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304 stainless steel counterpressure fill heads seal the can, purge oxygen with CO₂, then fill under pressure to retain carbonation and reduce waste.
CIP
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Fully CIP (Clean-in-Place) capable for quick, thorough sanitation between runs.
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High-temperature, high-pressure rated components allow longer contact time with caustic cleaners.
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Closed-loop cleaning system saves resources by recirculating liquid.
Seaming & Consistency
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Seamer is synchronized with the feed screw to perform critical operations at the exact same timing every run.
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Mechanical seaming delivers consistent seams and simplifies troubleshooting or adjustments.
Flexibility & Integration
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Change parts allow quick conversion for standard, sleek, and slim cans of any volume.
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Easily integrates with existing conveyors, twist rinses, and other equipment.
Monitoring & Control
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Centralized control of purge cycles, tank pressure, pump rate, fill rate, settle time, and snift cycles.
Durability and Service
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Crafted with 304 stainless steel and precision-machined in-house for long-term durability.
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In-house service technicians available whenever you need assistance.
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Codi warranties our products against defects in design and workmanship for up to 12 months after shipment or 1,000,000 cans produced, whichever comes first.
Third-party components are covered under their manufacturer’s warranties, and we’ll support you in making any claims.
During the warranty period we will repair or replacement of defective parts (wear parts excluded).
