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Tunnel Pasteurizers
Custom-Built
for Food & Beverage

A tunnel pasteurizer uses controlled hot-water sprays to raise and hold container temperature for a set duration in order to achieve the pasteurization units (PUs) required to neutralize microbes inside the package. The product is then gradually cooled and rinsed with clean water before discharge.

 

Each Codi pasteurizer is custom-engineered to your product and process specifications.

Common Configurations

Each Codi pasteurizer is purpose-built for your process requirements. They are available in standard sizes from 15 to 50 feet in length, with narrow or wide belts, regenerative or non-regenerative designs, end-of-line blower-dryers, and multiple heating options.

Tunnel Pasteurizer

3-Zone, Regen, Narrow

Tunnel Pasteurizer

3-Zone, Regen, Narrow, with Instant Hot Water (stacked)

Tunnel Pasteurizer

6-Zone, Regen, Wide

Tunnel Pasteurizer

8-Zone Regen, Wide

  • Beverage Stability: Tunnel pasteurization offers in-package microbial stability by applying controlled heat to filled cans, inactivating spoilage yeasts and bacteria so the beverage remains stable throughout distribution. For breweries, it allows longer shelf life, prevention of refermentation in the package, and reduced reliance on cold-chain logistics. (See “Food Safety Bite: Pasteurization is an established method for achieving microbial stability in beverage products” — MBAA


    What are PUs?: The thermal treatment is quantified by pasteurization units (PU), a time-temperature integral based on organism D- and z-values—allowing validation of lethality without overprocessing. Codi's engineers will work with you to determine the amount of PUs your beverage will require.  (Fischer, ASBC “Flash Pasteurization” proceedings

     

    Beverage Safety: Tunnel pasteurization is widely used for in‐package beverage processing (especially beer) to prevent post-filling contamination and ensure microbial safety. Furthermore, when processing carbonated or pressurized beverages (like beer), modeling studies show that parameters such as CO₂ content, can thickness, fill volume, and pasteurization temperature must be managed to control internal pressure and avoid package bulging. (Thongon et al.: “Mathematical modeling and optimization of pasteurization … in-package pasteurization using a tunnel pasteurizer”


    Juice: Heat treatment also helps preserve shelf stability of sensitive beverages (e.g.  juice-based drinks or RTD cocktails), though with careful optimization to minimize impacts on flavor, aroma, and nutritional compounds. (Review on thermal vs nonthermal effects on sensory and stability)


  • Dimensions & Weight

    • Dependent upon configuration

    Performance

    • Speed: Dependent upon configurations

    Utilities

    • Power: 480V, 3 Phase, 70 A

    • Air: 5 CFM @ 110 PSI

  • Control & Monitoring

    • Touchscreen HMI for individual zone control and consumption measurements
       

    Thermal & Process Design

    • 7 zones: 2 heating, 2 hold, 2 cooling, and 1 fresh water zone

    • Thermal recapture for reduced energy consumption

    • Central heating tank serving all zones
       

    Construction & Layout

    • 304 stainless steel construction

    • Standard 40” (1016 mm) deck height (with modifications available)

    • Different sizes available for specific applications

    • Infeed and outfeed conveying customizable
       

    Cleaning & Accessibility

    • Clean-in-place (CIP) capable

    • Removable side panels for easy access

    • Clear windows at infeed and discharge for observation
       

    Product Compatibility

    • Compatible with all can sizes

  • Codi sproducts are warranted against defects in design and workmanship for up to 12 months after shipment.


    Third-party components are covered under their manufacturer’s warranties, and we’ll support you in making any claims.

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