CCL-45ROPP

filling

ROPP COUNTERPRESSURE FILLER & CAPPER

Counterpressure bottle filler with ROPP capper | isobaric filling machine | craft beverage bottle packaging line

The CCL-45ROPP uses the same counterpressure technology as the CCL-45 can filler, adapted for bottles with ROPP closures. Each fill head seals the bottle, purges with CO₂, then fills under pressure, handling carbonation up to 4.0 vols and incoming liquid temperatures up to 52°F. Try that with an atmospheric filler. Compatible with BVP, MCA, GPI 1680, GPI 1683, 28mm ROPP, and 31.5mm ROPP formats. 304 stainless steel throughout with true CIP capability. Cam-driven capping syncs with the feed screw for consistent closure timing every cycle. Centralized HMI controls purge cycles, tank pressure, fill rate, settle time, and snift cycles.

Up to 55 BPM

Up to 4.0 vol CO₂

Small Footprint

The CCL-45ROPP brings counterpressure filling to bottles with ROPP closures. Handles up to 4.0 vols CO₂ and liquid temps up to 52°F. Multiple bottle and cap formats supported. CIP capable, 304 stainless, cam-driven capping. Up to 55 BPM.

Connect With Sales

PRODUCT FEATURES

Clean-in-Place (CIP)

Fully CIP-capable with closed-loop recirculation, high-temperature rated components, and PLC-controlled cycles for thorough, repeatable sanitation between runs.

Counterpressure Filling

Isobarric filling seals and purges each can with CO₂ before filling under pressure, protecting carbonation and enabling consistent fills across a wider range of temperatures and carbonation levels up to 4.0vols.

Multi-Format ROPP Compatibility

Supports BVP, MCA, GPI 1680, GPI 1683, 28mm ROPP, and 31.5mm ROPP closures. Change parts allow quick conversion between formats.

Centralized HMI Control

A single control point manages purge cycles, tank pressure, fill rate, settle time, and snift cycles, with audible and visual alerts if anything falls out of spec.

PRODUCT INFORMATION

Dimensions & Weight

L: 84" (2134 mm)

W: 34" (864 mm)

H: 70" (1778 mm)

Weight: ~1300 lbs (590 kg)

Performance

Speed: Up to 55 BPM under ideal conditions

Utilities

Air: 11 CFM @ 110 PSI

CO₂: 60 PSI (16 oz: 50 lbs/110 cs; 12 oz: 35 lbs/100 cs)

Beverage Parameters

Temperature: 28 – 52 °F (–2 – 11 °C)

Carbonation: 0 – 4 vol CO₂ (0 – 8 g/L)

Bottle Compatibility

BVP

MCA

GPI 1680

GPI 1683

28mm ROPP

31.5mm ROPP
Certification

UL Standard

CE

CSA

Voltage

208-240V / 3PH

208-240V / 1PH

380-500V / 3PH

Heads/ROPP

3 Head

6 Head

ROPP System

ROPP Capper Upgrade

CO2 Tunnel

Available

Can Maker

Specify

Can Sizes

Specify

Chuck Setup

Specify

Screw Lubrication System

Available

Pre-Purge

None

Pre-Purge

Widget Purge

Foam Jetter

Available

Bi-Directional CIP

Available

Flowmeter

Available (Required for ROPP)
Product Quality

Low dissolved oxygen pickup

Counter Pressure technology enables canning across a wider range of temperatures and carbonation levels.

Built-in buffer tank pressurizes liquid with CO₂ before filling, keeping carbonation in solution.

Post-fill to seam foam management with controlled pressure release.

Continuous CO₂ monitoring throughout the fill process.

Cleaning & Sanitation (TACT-Compatible)

Temperature – Brewery hose rated for high pressure and up to 180°F (82°C), with Tri-Clover sanitary fittings.

Action / Flow Rate – Cleaning solution is recirculated for high flow rates while conserving resources.

Chemicals – 304 stainless steel construction withstands caustic cleaning agents.

Time – PLC-controlled cycles for precise cleaning durations.

Control & Safety

HMI provides centralized control over fill rates, pressure, and snift cycles.

Audible and visual alerts notify operators if the system is compromised.

Integrated sensors monitor stacked lids and lid drop for uninterrupted operation.

Consistency & Reliability

Cam-driven seaming delivers consistent seals every time.

Engineered for repeatable performance and easy operator oversight.