Tunnel Pasteurizers
Custom-Built
for Food & Beverage
Stop Guessing with Shelf Stability.
You shouldn't have to choose between flavor stability and utility costs. Codi Tunnel Pasteurizers deliver precise Pasteurization Unit (PU) control to lock in shelf life, combined with advanced regenerative thermal loops that slash energy consumption by up to 60%.
Whether you are stabilizing craft beer, RTD cocktails, or high-pulp juices, we custom-engineer the thermal profile your product needs to survive the supply chain—without draining your bottom line.
Key Advantages of CODI Tunnel Pasteurizers
Why Codi Tunnels Win on ROI
Regenerative Energy Recovery
Don't pay to heat water twice. Our "Regen" zones capture heat from cooling bottles and transfer it to the warming zones. This drastically reduces boiler load and water usage, often paying for the efficiency upgrade in under 18 months.
Precision PU Control
Over-pasteurization kills flavor; under-pasteurization kills your brand. Our PLC-controlled zoning and variable belt speeds ensure every can hits the exact target PU—preventing "cooked" flavors in delicate IPAs or fermentation in sugary RTDs.
Sanitary "Open" Design
Microbes hide in shadows. We build with 304 Stainless Steel and feature full-length removable side panels and targeted spray headers. This ensures 100% spray coverage during operation and zero blind spots during CIP (Clean-in-Place).
Smart Water Management
Our active water filtration and cascading reservoir system keeps spray nozzles free of debris, reducing maintenance downtime and keeping water usage to an absolute minimum.
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Throughput: Scalable from 50 CPM to 600+ CPM (based on 12oz standard cans).
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Belt Widths: Standard widths from 4’ to 12’ to match your line speeds.
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Deck Height: Standard 40” (1016 mm) with adjustable leveling feet (custom heights available).
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Container Handling: Gentle handling for aluminum cans (sleek/standard), glass bottles, and PET.
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Heating Source: Compatible with Steam (Shell & Tube), Boiler Hot Water, or Electric Immersion (for smaller footprints).
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Zoning: Modular design allows for 3 to 10+ thermal zones (Heat-Up, Hold/Pasteurize, Regen, Cool-Down).
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Regeneration: Standard on all tunnels >20ft. Recaptures up to 70% of thermal energy.
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Air Requirement: Low consumption (~5 CFM @ 110 PSI) for pneumatic tensioners and valve actuation.
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HMI Interface: Full touchscreen control with real-time temperature monitoring per zone.
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PU Recording: Integrated chart recording for QA validation and batch tracking.
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Safety Interlocks: Automatic shut-off for belt jams, low water levels, or temperature deviation.
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Integration: Handshake ready for upstream fillers and downstream packaging (Depal/PakTech).
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Modular Lengths: Tunnels available from 15 ft (micro-footprint) up to 80 ft+ (high-speed production).
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