RPL-1000
REPALLETIZER
RPL-1000
High-speed repalletizer | automated empty can stacking | can decorator and beverage packaging line
The CODI RPL-1000 is a can re-palletizer that stacks loose empty cans onto pallets at up to 1,000 CPM with automatic slip sheet placement between every layer. An encoder-driven hoist lifts the pallet to build height, mass-table primes each layer, and the sweep runs without operator input. Top-rack confirmation runs before final lowering. A large touchscreen HMI covers auto and manual modes, can-size configuration, and live hoist status. Purpose-built for digital can printing and decorating, co-packing, and high-volume beverage operations.
The CODI RPL-1000 is a can re-palletizer that stacks loose empty cans onto pallets at up to 1,000 CPM with automatic slip sheet placement between every layer. An encoder-driven hoist lifts the pallet to build height, mass-table primes each layer, and the sweep runs without operator input. Top-rack confirmation runs before final lowering. A large touchscreen HMI covers auto and manual modes, can-size configuration, and live hoist status. Purpose-built for digital can printing and decorating, co-packing, and high-volume beverage operations.
PRODUCT FEATURES
Encoder-Driven Layer Positioning
The electric hoist uses encoder feedback to hit exact layer height every cycle. Clutch-driven leveling keeps each layer square before the sweep runs.
Automatic Slip-Sheet Placement
Slip sheets are placed between every layer without operator handling. No manual intervention needed between layers.
Full Palletizing Cycle Automation
From layer sweep to top-rack confirmation to full pallet lowering and eject, each step is sequenced and controlled. Auto and manual modes give operators flexibility for setup and diagnostics.
Tool-Free Access to Wear Points
Suction cups, UHMW guides, bearings, chains, belts, and motors are all accessible without tools. Maintenance doesn't require a wrench or a long downtime window.
PRODUCT INFORMATION
Up to 1000 CPM
Auto Slip Sheets
Perfect for Digital Printers
Dimensions & Weight
L: CONFIGURED " ( mm)
W: CONFIGURED " ( mm)
H: CONFIGURED" ( mm)
Weight: ~4500 lbs (2042 kg)
Performance
Speed: Up to 1000 CPM
Utilities
Air: 8 CFM @ 110 PSI
Certification
UL
CSA Compliant
Voltage
208-240V / 3PH
380-500V/ 3PH
Safety Rating
Category 3 with Light Scanner
Category 3 Automated Dunnage
CPM
Specify
Controls Platform
Allen Bradley
Schneider Electric
Container Type and Size
Specify
Pallet Conveyor
None
3 Sections (infeed, hoist, discharge)
Additional Staged Pallets
1-5
90 Corner Pallet Conveyor
None
RH
LH
Tin Line
151"
138"
Color
Specify
Operator Side
RH or LH
Dunnage Collection
Racks and Slips combines
Racks and Slips sorted
Fully automated
AC Servo Upgrade
Y/N
Secondary HMI
Y/N
Automated Palletizing Process
Automatic slip-sheet placement for each layer
Encoder-based layer positioning for precise, repeatable stacking
Automatic layer sweep once cans are primed
Top-rack confirmation step before final lowering
Full pallet lowering and eject functions
Hoist & Lift System
Electric hoist with encoder feedback for accurate height control
Clutch-driven leveling system for consistent layer alignment
Automatic lowering, reset, and pallet-eject options
Conveyor & Material Handling
Mass-table can conveyors with adjustable speed
Optional pallet outfeed conveyor for moving full pallets
Self-clearing dead plates and smooth transfer points
Operator Controls & Interface
Large touchscreen HMI with auto/manual modes
Can-size configuration and layer selection
Live encoder status, conveyor status, and hoist position display
Safety reset workflow with light-curtain integration
Guided quick-start workflow for fast setup
Construction & Serviceability
Heavy-duty carbon-steel frame and accessible panels
Tool-free access to suction cups, UHMW guides, bearings, and chains
Clear maintenance points for belts, motors, and wear items
VIDEO
ACCESSORIES
RESOURCES
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FAQ
What does a repalletizer do?
A repalletizer runs the depalletizing sequence in reverse. Instead of unloading cans from a pallet into a filling line, it takes loose or processed containers and stacks them back onto pallets with slip sheets between layers, ready for storage or shipment.
Who uses the RPL-1000?
Can decorators, mobile canning operators, beverage producers running off-site warehousing, and facilities that need to buffer empty or filled cans between production steps. Any operation that receives bulk cans, modifies them, and needs to palletize them again.
How does the RPL-1000 keep layers stable during stacking?
An automated sweep mechanism forms each layer on a staging table before transferring it onto the pallet, while an integrated slip-sheet dispenser places dividers between tiers. That automated layer formation maintains tight tolerances so stacked pallets stay stable in transit.
Can the RPL-1000 pair with a depalletizer?
Yes. Pairing an RPL-1000 with a DPL-1000 depalletizer creates a continuous decoration or repack loop: cans leave the depalletizer, pass through your labeling, sleeving, or printing equipment, and immediately re-stack on the RPL-1000.
