DPL-1000
DPL-1000 HIGH-SPEED
DEPALLETIZER
High-speed bulk can depalletizer | fully automated pallet handling | high-volume beverage canning line
The CODI DPL-1000 is our highest-speed can depalletizer, running up to 1,400 CPM with double pallet staging, automated infeed and discharge, and automatic empty pallet stacking. Many of the biggest beverage companies in the world run it. Pneumatic slip sheet removal, top frame handling, can pack control during sweeping, and mass discharge into a single filer are all standard. Three independent VFDs tune hoist, sweep, and single filer speeds separately upstream of a canning line or digital printer. Light curtains, automatic safety doors, and platform fencing protect every entry point.
The CODI DPL-1000 is our highest-speed can depalletizer, running up to 1,400 CPM with double pallet staging, automated infeed and discharge, and automatic empty pallet stacking. Many of the biggest beverage companies in the world run it. Pneumatic slip sheet removal, top frame handling, can pack control during sweeping, and mass discharge into a single filer are all standard. Three independent VFDs tune hoist, sweep, and single filer speeds separately upstream of a canning line or digital printer. Light curtains, automatic safety doors, and platform fencing protect every entry point.
PRODUCT FEATURES
Double Pallet Staging with Automated Changeover
Two pallets stage and load in sequence without operator involvement. When one runs out, the next loads automatically and the empty clears on its own. At 1400 CPM, that continuity is the whole game.
Three Independent VFD Controls
Separate variable frequency drives for the hoist, sweep, and single filer mean you tune each axis independently to match your exact line speed, rather than compromising across all three with a single control.
Full Safety Architecture
Automatic safety doors enclose the pallet during operation. Ground-level mesh fencing and light curtains cover infeed and discharge. Platform fencing with light curtains monitors the work area. Safety locks engage on every component during a power failure.
Can Pack Control During Sweep
The sweep arm keeps cans stabilized and aligned during the layer transfer. At high speed, that control is what keeps cans arriving upright instead of sideways.
PRODUCT INFORMATION
Up to 1400 CPM
Highly Configurable
Full Safety Features
Dimensions & Weight
L: 256" (6503 mm)
W: 119" (3023 mm)
H: 200" (5080 mm)
Weight: ~4500 lbs (2042 kg)
Performance
Speed: Up to 1400 CPM
Utilities
Air: 8 CFM @ 110 PSI
Certification
UL Listed (standard)
CSA Compliant
CE Compliant
Safety Rating
Category 3 - Automated Dunnage
Category 3 with Light Scanner
AC Servo Upgrade
Available
Controls Platform
Schneider Electric (standard)
Allen Bradley
Container Type
Can (standard)
Bulk Glass/Full Height
Bulk Glass/Half Height
PET
ROPP Bottles
Pallet Stacking
None
10 Pallet
Height
Standard
Tall
Short
Color
Codi Red (standard)
Option
Dunnage Collection
Racks and Slips Combined
Racks and Slips Sorted
90 Corner Pallet Conveyor
None
RH Corner
LH Corner
Platform
RH Side Entrance
LH Side Entrance
RH Front Entrance
LH Front Entrance
RH Side Entrance Extended
LH Side Entrance Extended
Custom
Slip Sheet Storage
Collection Rack Top Mounted
Slide Low Level Catch Bin
Slide Vertical Catch Bin
Voltage
200-240V / 1PH
200-240V / 3PH
380-500V / 3PH
Sweep Direction
RH Sweep
LH Sweep
Straight Sweep
Platform - Crows Nest
None
Standard with Ladder
Extended
Free Standing
Door
Standard Single Door
Automated Double Door
Operator Side
RH
LH
Secondary HMI
Yes
No
Additional Staged Pallets
1
2
3
4
5
Full Layer Push
None
7 foot Mass Discharge Conveyor
14 foot Mass Discharge Conveyor
Tin Line
127.5" top of belt
134.5" Top of belt (Min for pallet conveyor)
151" Top of belt
Pallet Conveyor
None
3 Sections (infeed - hoist - discharge)
Depalletizing Operation
Automates full-layer depalletizing with controlled, repeatable transfer to the line.
Full layer sweep transfers cans onto conveyor
Integrated chain lift advances layers automatically
Side-driven sweep with locking hardware maintains alignment
Can pack control prevents tipping during transfer
Continuous Workflow
Designed for uninterrupted production with minimal manual intervention.
Double pallet staging supports continuous operation
Automated pallet infeed and discharge
Automatic empty pallet stacking reduces handling
Slip sheet removal with flat rack accumulation
Throughput & Performance
Built for high-speed operation with precise control of product flow.
Mass conveyor discharge with integrated single filer
Variable speed control across key machine functions
Automation & Controls
Centralized control system simplifies operation and system visibility.
PLC with large touchscreen HMI
Optional remote access via phone or tablet
Intuitive interface for setup and monitoring
Drive System & Reliability
Engineered for long-term performance with controlled motion across all axes.
Dedicated VFDs for hoist, sweep, and single filer
Smooth, coordinated movement across machine functions
Industrial motors and gearboxes with food-grade bearings
Safety Systems
Integrated safety architecture protects operators and equipment.
Automatic safety doors enclose pallet during operation
Light curtains at infeed, discharge, and platform areas
Safety locks prevent component drop during power loss
Line Integration
Designed to fit seamlessly into existing packaging lines.
Integrated single filer for controlled downstream flow
Configurable heights and layouts
Construction & Durability
Built for continuous operation in demanding production environments.
Heavy-duty industrial construction
Designed for long-term reliability and low maintenance
Accessible layout for service and operation
VIDEO
ACCESSORIES
FAQ
What throughput does the DPL-1000 deliver?
Up to 1,400 CPM. An integrated chain lift raises full pallets at high speed while automated sweepers discharge layers onto an expansive mass-accumulation buffer, ensuring your high-speed filling line never starves for empty cans.
What safety systems are included on a machine running this fast?
Category 3 safety integration is standard, complete with automated light curtains around the staging and hoist zones, interlocked access doors, and full mechanical fall arrestors.
What containers can the DPL-1000 handle?
Standard aluminum cans, sleek cans, slim cans, PET containers, and glass bottles across a vast range of heights and diameters. Automated changeover recipes store in the HMI for rapid transitions between container sizes.
Is the DPL-1000 the right size for a standard regional brewery?
It is purpose-built for enterprise packaging facilities, high-speed regional packaging halls, and mega-breweries running lines above 300 to 1,000+ CPM. For lines running under 300 CPM, the DPL-500 delivers optimal automated staging without the high-speed industrial footprint.
