Bulk Container Depalletizer DPL-1000

depalletizing

HIGH SPEED DEPALLETIZER DPL-1000

High-speed bulk can depalletizer | fully automated pallet handling | high-volume beverage canning line>

CODI built our larget depalletizer, the DPL-1000, for high-speed canning lines, and many of the biggest beverage companies in the world run it. At up to 1400 CPM, it keeps pace with demanding front ends while running largely on its own. Double pallet staging, automated infeed and discharge, and automatic empty pallet stacking eliminate manual intervention at changeover. Pneumatic slip sheet removal, top frame handling, can pack control during sweeping, and mass conveyor discharge into a single filer are all standard. Three independent VFDs let you tune hoist, sweep, and single filer speeds separately to match your exact line. Light curtains, automatic safety doors, and platform fencing protect every entry point. A large touchscreen PLC handles all controls, with optional phone or tablet remote access.

Up to 1400 CPM

Highly Configurable

Full Safety Features

The DPL-1000 is built for high speed canning lines. It runs up to 1400 CPM, stages two pallets at a time, and handles infeed, discharge, and empty pallet stacking automatically. Three independent VFDs let you dial in hoist, sweep, and single filer speeds separately. Built-in light curtains and automatic safety doors handle the safety side so your operators don't have to.

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PRODUCT FEATURES

Double Pallet Staging with Automated Changeover

Two pallets stage and load in sequence without operator involvement. When one runs out, the next loads automatically and the empty clears on its own. At 1400 CPM, that continuity is the whole game.

Three Independent VFD Controls

Separate variable frequency drives for the hoist, sweep, and single filer mean you tune each axis independently to match your exact line speed, rather than compromising across all three with a single control.

Full Safety Architecture

Automatic safety doors enclose the pallet during operation. Ground-level mesh fencing and light curtains cover infeed and discharge. Platform fencing with light curtains monitors the work area. Safety locks engage on every component during a power failure. It's a complete perimeter, not a checkbox.

Can Pack Control During Sweep

The sweep arm keeps cans stabilized and aligned during the layer transfer. At high speed, that control is what keeps cans arriving upright instead of sideways.

PRODUCT INFORMATION

Dimensions & Weight

L: 256" (6503 mm)

W: 119" (3023 mm)

H: 200" (5080 mm)

Weight: ~4500 lbs (2042 kg)

Performance

Speed: Up to 1400 CPM

Utilities

Air: 8 CFM @ 110 PSI
Certification

UL Listed (standard)

CSA Compliant

CE Compliant

Safety Rating

Category 3 - Automated Dunnage

Category 3 with Light Scanner

AC Servo Upgrade

Available

Controls Platform

Schneider Electric (standard)

Allen Bradley

Container Type

Can (standard)

Bulk Glass/Full Height

Bulk Glass/Half Height

PET

ROPP Bottles

Pallet Stacking

None

10 Pallet

Height

Standard

Tall

Short

Color

Codi Red (standard)

Option

Dunnage Collection

Racks and Slips Combined

Racks and Slips Sorted

90 Corner Pallet Conveyor

None

RH Corner

LH Corner

Platform

RH Side Entrance

LH Side Entrance

RH Front Entrance

LH Front Entrance

RH Side Entrance Extended

LH Side Entrance Extended

Custom

Slip Sheet Storage

Collection Rack Top Mounted

Slide Low Level Catch Bin

Slide Vertical Catch Bin

Voltage

200-240V / 1PH

200-240V / 3PH

380-500V / 3PH

Sweep Direction

RH Sweep

LH Sweep

Straight Sweep

Platform - Crows Nest

None

Standard with Ladder

Extended

Free Standing

Door

Standard Single Door

Automated Double Door

Operator Side

RH

LH

Secondary HMI

Yes

No

Additional Staged Pallets

1

2

3

4

5

Full Layer Push

None

7 foot Mass Discharge Conveyor

14 foot Mass Discharge Conveyor

Tin Line

127.5" top of belt

134.5" Top of belt (Min for pallet conveyor)

151" Top of belt

Pallet Conveyor

None

3 Sections (infeed - hoist - discharge)
Depalletizing Operation

Automates full-layer depalletizing with controlled, repeatable transfer to the line.

Full layer sweep transfers cans onto conveyor

Integrated chain lift advances layers automatically

Side-driven sweep with locking hardware maintains alignment

Can pack control prevents tipping during transfer

Continuous Workflow

Designed for uninterrupted production with minimal manual intervention.

Double pallet staging supports continuous operation

Automated pallet infeed and discharge

Automatic empty pallet stacking reduces handling

Slip sheet removal with flat rack accumulation

Throughput & Performance

Built for high-speed operation with precise control of product flow.

Mass conveyor discharge with integrated single filer

Variable speed control across key machine functions

Automation & Controls

Centralized control system simplifies operation and system visibility.

PLC with large touchscreen HMI

Optional remote access via phone or tablet

Intuitive interface for setup and monitoring

Drive System & Reliability

Engineered for long-term performance with controlled motion across all axes.

Dedicated VFDs for hoist, sweep, and single filer

Smooth, coordinated movement across machine functions

Industrial motors and gearboxes with food-grade bearings

Safety Systems

Integrated safety architecture protects operators and equipment.

Automatic safety doors enclose pallet during operation

Light curtains at infeed, discharge, and platform areas

Safety locks prevent component drop during power loss

Line Integration

Designed to fit seamlessly into existing packaging lines.

Integrated single filer for controlled downstream flow

Configurable heights and layouts

Construction & Durability

Built for continuous operation in demanding production environments.

Heavy-duty industrial construction

Designed for long-term reliability and low maintenance

Accessible layout for service and operation