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Flex Pack Automated Uncaser-Decaser / Case Packer / Drop Packer

postfilling

CARTONER - FLEX PACK

Automated cartoner | pick-and-place box packer | beverage and food packaging line

Manual case packing is slow, inconsistent, and hard on your people. Repetitive motion injuries are a real cost, and they compound over time. The CODI Flex Pack is a servo-driven pick-and-place cartoner built for producers who need to automate that step without overhauling their line. It handles cans, bottles, pouches, bags, aerosols, and more, with quick-connect heads that make changeover fast. It integrates cleanly with conveyors, accumulators, and carrier applicators, and stainless steel construction keeps it running in demanding production environments.

Up to 120 CPM

SS Construction


Reduce Manual Labor

Manual case packing is slow and hard on your crew. The Flex Pack automates it with a servo-driven pick-and-place system that handles cans, bottles, pouches, bags, and more. Fast changeover, clean integration, and solidly built. 

PRODUCT FEATURES

All-Electric Servo Motion

No pneumatics. Variable-speed electric axes give you smooth, consistent picks and precise product placement every cycle.

Fast Format Changeover

Quick-connect gripper heads swap out without tools. Adjust container height through the HMI. Changing formats is simple and quick.

Wide Format Compatibility

Cans, bottles, PET, aerosols, pouches, bags, bag-in-box. One machine handles the range so you're not buying dedicated equipment for every SKU.

Stainless Steel Construction

Built to hold up in production. Fully enclosed with integrated safety systems to protect operators and keep the line running.

PRODUCT INFORMATION

  • Dimensions & Weight

    • L: 42" (1067 mm)

    • W: 47" (1194 mm)

    • H: 90" (2286 mm)

    • Weight: ~675 lbs (306 kg)


    Performance

    • Speed:
      12 cycles per minute
      6 Container grippers = 60CPM
      12 Container grippers = 120CPM


    Utilities

    • Air: 5 CFM @ 110 PSI

  • Certification

    • UL

    • CSA Compliant

    • CE Compliant


    Controls Platform

    • Festo

    • ABI


    Box Type & Weight

    • Specify


    Kg Of Gantry

    • Light

    • Normal

    • Heavy


    Power Coat Color

    • Specify


    Skid Mounted

    • Y/N


    Voltage

    • 100-240V / 1PH

    • 208-240V / 1PH

    • 208-240V / 3PH

    • 380-500V / 3PH


    Configuration

    • Case Un-Packer

    • Case Packer

    • Both Case Packer & Un-Packer


    Product Size

    • Specify


    Speed (Desired Carton Per Minute)

    • Specify


    Frame Construction

    • Carbon Steel

    • Stainless Steel


    Vision (SICK)

    • Y/N

  • Versatile Product Handling

    Designed to handle a wide range of containers and package formats with fast changeover between applications.

    • Supports cans, bottles, PET, aerosol, boxes, bags, pouches, and bag-in-box

    • Multiple gripper and vacuum plate options

    • Quick-connect heads enable rapid changeover

    • HMI-adjustable settings for different container heights


    Motion & Precision Control

    All-electric design delivers precise, repeatable movement across a wide range of applications.

    • Variable speed control for optimized handling

    • Smooth, consistent motion without pneumatics

    • High positional accuracy for reliable stacking and placement


    Throughput & Flexibility

    Engineered to adapt to changing production needs without sacrificing performance.

    • Handles diverse product types on a single platform

    • Flexible configuration for multiple line layouts


    Automation & Integration

    Integrates seamlessly into existing lines with centralized control and system coordination.

    • HMI-driven operation for simplified control

    • Syncs with upstream and downstream equipment


    Construction & Safety

    Built for long-term durability with integrated operator protection.

    • Stainless steel construction (optional) for industrial environments

    • Fully enclosed system with integrated safety guarding


    Available Upgrades

    Expandable platform to support additional functionality and line requirements.

    • Product orientation systems

    • Integrated box erectors and conveyance solutions

VIDEO

ACCESSORIES

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Nitro Doser

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Tool Box

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Date Coder

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CO2 Tunnel

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CO2 PrePurge

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Foam Jetter

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Rinse Tunnel

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Blower DryOff

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Lubrication System

TELL US ABOUT YOUR PROJECT

RESOURCES

Copy of CODI LOGO_vector_edited.png

Building  custom automation machinery in Colorado since 1992. Veteran-owned. 

FOLLOW US

  • LinkedIn CODI Mfg
  • Youtube
  • Instagram

CONTACT

303-277-1542

7910 Shaffer Pkwy 

Littleton, CO 80127

© 2026 CODI Manufacturing. All rights reserved.

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